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BRM Official Blog

Two Shows, Three Reasons, and the Surface Finishing Solutions You Need

Posted by Team BRM on Oct 9, 2017 10:14:41 AM

Brush Research Manufacturing (BRM), maker of Flex-Hone® tools and NamPower technology, will exhibit at SOUTH-TEC and FABTECH this fall. If you plan to attend these industry-leading events, don’t miss your chance to meet BRM and solve your surface finishing challenges.

From October 24 to 26, BRM will showcase tools and technologies at SOUTH-TEC 2017 in Booth #1640 at the TD Convention Center in Greenville, South Carolina. Then, from November 6 to 9, you can meet Team BRM at FABTECH 2017 in Booth #A5751 at McCormick Place in Chicago.

There are plenty of reasons to visit BRM at these two tradeshows, but here are three that can help you save time and money.

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Topics: Flex-Hone, Miniature Deburring Brushes, NamPower

Plateau Honing: Four Things Flex-Hone® Users Need to Know

Posted by Team BRM on Oct 2, 2017 10:17:53 AM

Plateau honing improves the surface finish of cylinder walls by reducing raised areas or peaks to a uniform height and removing cut, torn, and folded metal.

This surface finishing technique also imparts a series of grooves or valleys in a uniform cross-hatch pattern as shown in the image on the right.

Along with improved lubricant control and retention, plateau honing for cylinder walls promotes piston ring seating and sealing. There are many advantages to plateau honing, but here are four things Flex-Hone® users need to know.

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Topics: Flex-Hone

NamPower Disc Brushes for Knife, Boat, and Vise Manufacturing

Posted by Team BRM on Sep 26, 2017 1:17:07 PM

What do knives, boats, and vises have in common? They all need an outer diameter (OD) surface finish that’s smooth, attractive, and burr-free. Otherwise, potential customers may notice small surface imperfections that can lead to larger questions about product quality.    

For high-performance surface finishing and deburring, NamPower nylon abrasive brushes are the right choice. These disc-shaped brushing tools remove burrs and improve surface finish at the same time. They also blend edges and integrate with today’s production machinery.

As the following success stories show, companies that care about quality are getting great results with NamPower disc brushes from Brush Research Manufacturing (BRM).

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Topics: NamPower Abrasive Disc Brushes, NamPower

Five Flex-Hone® Success Stories for Parts Manufacturers

Posted by Team BRM on Sep 18, 2017 3:41:25 PM

Parts manufacturers use Flex-Hone® tools to remove burrs and improve cylinder surface finish at the same time.

Made in the USA by Brush Research Manufacturing (BRM), Flex-Hone® tools improve part quality, reduce costs, and increase speed and efficiency.

As the following success stories show, Flex-Hone® tools help solve metal finishing challenges with pumps, compressors, and valves. BRM’s flexible cylinder hones are also used in the chamfer blending of aerospace parts, and in lawn equipment manufacturing.

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Topics: Flex-Hone

Automated Deburring for Cross-Drilled Holes in Precision Metal Parts

Posted by Team BRM on Sep 11, 2017 11:46:22 AM

Cross-hole deburring is an essential finishing operation for precision metal parts. In engine and transmission components, cross-drilled holes serve as conduits for fluids, lubricants, and greases. If burrs block these passageways, problems can result. Metal burrs in cross-drilled holes can also affect dimensional tolerances and lead to part misalignments.

Manual cross-hole deburring can be time-consuming. Manufacturers and machinists can outsource deburring operations instead, but this adds time and costs to precision metal parts. That’s why in-house, automated cross-hole deburring is an attractive, cost-effective alternative. With BRM Flex-Hone® tools, you can use your own CNC machinery or other production equipment to get great results.

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Topics: Flex-Hone, automation

Why Cutting Tool Manufacturers Like NamPower Diamond Wheels

Posted by Team BRM on Sep 5, 2017 7:51:55 AM

Wheel brushes can remove burrs and improve surface finish, but cutting tool manufacturers need the best tools to get the best results – especially with machined parts made of harder materials.   

NamPower wheel brushes with diamond abrasive filaments are the right choice to meet this challenge. They control the edge radius and polish the flue reliefs on cutting tools made of CBN, ceramic, cermet, high-speed steel, and tool steels. NamPower diamond wheels can remove hard coatings like nitride, too.

Today, cutting tool manufacturers are using NamPower diamond wheels to surface finish and deburr parts such as carbide inserts, drill bits, end mills, taps, reamers, gear hobs, and shapes. What do these part manufacturers know about NamPower than can help you save time and money?

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Topics: NamPower Wheels, NamPower

Tool Tips for Miniature Cross-Hole Deburring Brushes

Posted by Team BRM on Aug 29, 2017 12:50:56 PM

Miniature deburring brushes help keep small-diameter holes from becoming big-time finishing problems. These miniature metalworking tools remove small burrs that can cause part misalignments. They also perform internal cleaning and produce the proper edge radius on machined holes with small diameters.

Brush Research Manufacturing (BRM), maker of the Flex-Hone® tool, supplies different types of miniature deburring brushes. These tools can be driven by hand or used under power, but there are some basic operating instructions that you need to follow. Here are some tips for selecting and using these tools.

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Topics: Industrial Brushes, Miniature Deburring Brushes, Deburring Tools

Four Reasons to Visit BRM at WESTEC 2017 (Booth #2408)

Posted by Team BRM on Aug 21, 2017 2:58:55 PM

Brush Research Manufacturing (BRM), maker of Flex-Hone® tools and NamPower technology, will exhibit at WESTEC, the West Coast’s premiere manufacturing tradeshow.

From September 12 to 14, BRM will showcase surface finishing and deburring tools in Booth #2408 at the Los Angeles Convention Center.

When you visit BRM at WESTEC, you’ll see videos of our products in action. You'll also have a chance to talk to our technical team. If you bring us your part drawings, we’ll recommend the right BRM tools for your application.

There are plenty of reasons to visit BRM at WESTEC, but here are four you won’t want to miss.

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Topics: Industrial Brushes, NamPower Abrasive Disc Brushes, Flex-Hone, NamPower Wheels, NamPower

Find BRM Metalworking Tools at EMO  2017

Posted by Team BRM on Aug 15, 2017 2:26:54 AM

Brush Research Manufacturing (BRM), maker of Flex-Hone® tools and a full line of industrial brushes, will exhibit at EMO Hannover 2017, the world’s premiere tradeshow for metalworking.

From September 18 to 23, BRM will showcase technologies for surface finishing and deburring in Booth #A47, Hall 011 at the Hannover Exhibition Grounds in Hannover, Germany.

Mike Miller (Vice President of Global Sales), Heather Jones (Executive Vice President), and Jonathan Borden (Director of Sales) will meet with EMO attendees and explain how BRM helps solve metal finishing challenges.

Visitors to the BRM booth are invited to schedule an appointment, receive a complimentary day pass, and learn about Flex-Hone® tools, NamPower brushes, and BRM’s other metal finishing products. 

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Topics: Flex-Hone, NamPower

Robotic Deburring with Flex-Hone® Tools

Posted by Heather Jones on Aug 7, 2017 7:59:40 AM

Flex-Hone® tools are ideal for robotic deburring operations that can save manufacturers time and money. With industrial robots, end effectors grasp the Flex-Hone® by its metal stem wire and rotate the deburring tool according to programmed commands. By combining flexible honing with industrial automation, part manufacturers can combine speed and efficiency with quality, consistency, and accuracy.

The benefits of robotic deburring with Flex-Hone® tools don’t stop there. No matter how you use them – with a handheld drill, drill press, CNC machine, or other rotating spindle – Flex-Hone® technology imparts the ideal surface finish to cylinder walls. Flexible hones from Brush Research Manufacturing (BRM) also remove burrs from cross-drilled holes.

Let’s take a closer look at why Flex-Hone® tools are ideal for robotic deburring.

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Topics: Flex-Hone, Deburring Tools