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BRM Official Blog

Flex-Hone® Tips for Speed and Stroke Rate

Posted by Team BRM on Dec 6, 2016 10:12:31 AM

Flex-Hone® tools impart the ideal surface finish to cylinder walls. Made in the USA by Brush Research Manufacturing (BRM), these flexible cylinder hones mount in most any rotating spindle.  Some users chuck BRM ball hones in a handheld electric drill. Others mount Flex-Hone® tools in a drill press, milling machine, or lathe. Flexible cylinder hones can be used with CNC equipment and industrial robots, too.    

No matter how you use them, Flex-Hone® tools come with some best practices. For example, enter and exit the bore while the ball hone is spinning. Slow down your RPMs to keep the tool cool. Don’t over-hone by stroking too much. Last week’s blog entry listed a total of ten tips. This week’s article takes a closer look at some best practices related to speed and stroke rate.

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Topics: Flex-Hone

Ten Tips for Cutting Deburring Costs with Flex-Hone® Tools

Posted by Team BRM on Nov 28, 2016 10:50:58 AM

For cylinder deburring and surface finishing, Flex-Hone® tools get great results. Made in the USA by Brush Research Manufacturing (BRM), these flexible honing tools remove loose, torn, and folded metal while creating a substantially flat or plateau surface. BRM’s flexible cylinder hones also remove burrs from cross-drilled holes and slots. 

Flexible honing doesn’t require any special training or instruction, but there is a right way to use BRM’s metalworking tools. By following the ten tips in this article, you can cut your deburring costs while improving cylinder surface finish. Future articles in this series will take a closer look at each tip, but here’s an overview to get you started.

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Topics: Flex-Hone

What Manufacturers Must Know About Flex-Hone® Tools

Posted by Team BRM on Nov 21, 2016 9:54:09 AM

Brush Research Manufacturing (BRM) supplies a full line of metalworking tools to a wide range of industries. BRM’s signature product, the Flex-Hone® tool, helps manufacturers to improve part quality and ensure consistency.

By removing burrs and improving surface finish at the same time, Flex-Hone® tools also promote operational efficiency. Flex-Hone® tools don't require any special training or instruction, but part manufacturers need to understand some basics about the tool's features, selection, and use.  

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Topics: Flex-Hone

Fact or Fiction? Engine Hones for Nikasil Cylinders

Posted by Team BRM on Nov 16, 2016 4:17:53 PM

There are plenty of myths about high-performance engines. For example, some drivers claim that most engine wear happens at high speeds under tough racing conditions. In fact, the one or two seconds before full lubrication at startup is where most engine wear occurs. Similarly, some mechanics say that more zinc in your engine oil is always better. Yet too much zinc can interfere with friction modification.

There are some powerful myths about engine hones, too. Some mechanics say that you should never use BRM Flex-Hone® tools with Nikasil cylinders. “Never”, however, is incorrect. While it’s true that BRM’s engine hones are not recommended for all Nikasil cylinders, you can use aluminum oxide (AO) Flex-Hone® tools to deglaze some (but not all) non-ported Nikasil cylinders. 

So what kind of Nikasil cylinders are good candidates for flexible honing? Let's take a look.

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Topics: Flex-Hone

High Performance Engines and Flex-Hone® Tools

Posted by Team BRM on Nov 7, 2016 2:05:05 PM

Piston rings are engine components that seal the combustion chamber, transfer heat from the pistons to the cylinder walls, and help regulate oil consumption. To promote engine power and performance, the piston rings and the cylinder wall must form a proper seal.  Otherwise, excessive “blow-by” can enter the crankcase. The results can range from power loss to engine damage. 

As Performance and Hotrod Business magazine explains, Flex-Hone® tools from Brush Research Manufacturing (BRM) help promote piston ring performance. In an article called “Rings True”, automotive writer Ed Sullivan describes how BRM’s flexible hones “allow for the fine-tuning of cylinder bores”, even in engine blocks made of harder metals that can make piston ring break-in challenging.

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Topics: Flex-Hone

New 10-Piece Flex-Hone® Automotive Kit 

Posted by Team BRM on Oct 31, 2016 8:53:32 AM

Flex-Hone® tools are available individually, but wouldn't it be nice if you could just buy a kit with all of the different-sized ball hones that you need? Even better, wouldn’t it be great if this kit included Flex-Hone® oil, BRM’s own special honing oil, for your next automotive project? 

If you’re in the market for a complete surface finishing solution, check out BRM’s new 10-piece Flex-Hone® automotive kit. Each flexible hone is proudly Made in the USA and comes in 180-grit silicon carbide. The tools range in size from 10mm to 2”. This special kit also contains 1/4 quart of Flex-Hone® oil along with how-to videos, instructions for use, and a premium BRM baseball cap. 

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Topics: Flex-Hone

Brake Rotor Resurfacing

Posted by Team BRM on Oct 24, 2016 1:58:34 PM

Most brake rotors get resurfaced when old, worn brake pads are replaced. By the time a vehicle needs a brake job, the rotors may have grooves or areas of wear from the rubbing of the old pads. If a brake rotor has an uneven surface, the new pads won’t make contact with the rotor at the proper angle – and squeaking or squealing may result. Even with new OEM or aftermarket rotors, a factory finish that’s less than ideal may cause brake noise. 

To improve the surface finish of brake rotors, auto mechanics trust the Flex-Hone® for Rotors tool from Brush Research Manufacturing (BRM). Named an Undercar Digest Magazine Top Ten Tool for 8 years in a row, BRM’s rotor hone imparts a non-directional surface finish where “scratches” on the rotor’s surface extend in various directions. This “basket weave” finish doesn’t just help the new pads to seat properly. It lowers harmonic vibrations and reduces noise. 

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Topics: Brake Rotors, Flex-Hone

Wire Cup Brushes for Surface Finishing

Posted by Team BRM on Oct 17, 2016 10:46:34 AM

Wire cup brushes are industrial brushing tools for surface preparation, deburring, blending, and surface finishing. They feature a cup-like body, metal wire filaments, and an arbor hole or shaft that supports their use with grinding tools or other powered equipment.

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Topics: Industrial Brushes, Wire Cup Brushes

Sports Car Engine Rebuilds with Flex-Hone® Tools

Posted by Team BRM on Oct 9, 2016 1:40:59 PM

Alfa Romeo sports cars are known for their power and performance. Since 1911, when two Alfas entered the Targa Florio Competition, these Italian automobiles have been a part of international motorsport. Today, Alfa aficionados gather on-line to discuss engine maintenance and repairs. For do-it-yourself (DIY) engine rebuilds, experienced “Alfistas” choose Flex-Hone® tools from Brush Research Manufacturing (BRM).

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Topics: Flex-Hone

Watch BRM’s 30-Second Engine Rebuild Video

Posted by Team BRM on Oct 3, 2016 3:57:41 PM

In the movie “Gone in 60 Seconds”, a master car thief returns to Southern California to steal 50 vehicles in 96 hours. In a YouTube video from Brush Research Manufacturing (BRM), employees at the Los Angeles company rebuild a Chevy 350 engine in just 30 seconds.

BRM's time-elapsed video isn't a Hollywood blockbuster, but the manufacturer's engine tools are automotive superstars. The BRM employees you'll see don't rebuild engines for a living, but they mastered multiple engine maintenance and cleaning tasks thanks to Flex-Hone® tools and automotive brushes.

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Topics: Flex-Hone